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On 5th December, a news release by Hunan Gold's official Weibo caught the author's attention On the same day, Fu Kui, a member of the Standing Committee of the Hunan Provincial Party Committee, Secretary of the Provincial Commission for Discipline Inspection, and Director of the Provincial Supervision Commission, led relevant department heads to Baoshan Mining to investigate ecological environment management During the investigation, Fu Kui visited various areas within Baoshan Mining to learn about their ecological environment work After gaining an understanding of the technology and process of full tailings plaster filling, he inquired about its impact on the enterprise's costs Peng Xin, Secretary of the Party Committee and Chairman of Baoshan Mining, explained that this method not only reduces tailings pond costs but also eliminates geological disasters and reduces solid waste emissions Fu Kui praised Baoshan Mining's efforts in ecological and environmental protection and hoped they would continue their high-quality development The author and their team found the answer to the technology that impressed the Standing Committee of the Provincial Party Committee during their exploration at Feny Co, Ltd, the construction unit for Baoshan Mining's full tailings plaster filling project
On 6th December, the author and their team visited Feny Co, Ltd's equipment production plant, where they saw various machinery in operation Chairman Zhang Zewu expressed Feny's commitment to green, environmentally friendly, safe, and efficient mining The company's efforts were praised by Dai Minsheng, chairman of the Hunan Nonferrous Metals Society
Talent and technology: specialized, special and new
The leaders of Ningxiang Economic and Technological Development Zone told reporters that Feny Co., Ltd. is one of the enterprises with particularly outstanding innovation ability in the park, adheres to the road of independent innovation and development, and has established its own strong talent advantages, technical advantages and brand advantages in the industry. Zhang Zewu pays special attention to talents, especially technical talents. Under the inspiration of him and Feny, senior professionals in the field of paste filling continue to gather in Feny to create a scientific and technological team with strong vitality and outstanding innovation ability. Among the more than 400 employees, more than 100 are technicians, including 18 senior industry experts, 8 doctors and 25 senior engineers. When introducing the enterprise platform and honors, Zhang Zewu is like a number of treasures: Feny Co., Ltd. has a provincial enterprise technology center, a provincial engineering technology research center, a provincial academician expert workstation, is a key high-tech enterprise of the National Torch Program, a national AAA environmental protection certification enterprise, an innovative enterprise in Changsha City, has passed the ISO9001:2015 international quality management system certification, and has been rated as "Hunan Province Quality Credit A-level Enterprise" and "Feny" trademark has been rated as "Hunan Famous Trademark".
When the reporter asked what drove the flying wing to continue to move forward and forge ahead, Zhang Zewu replied very firmly: as a private entrepreneur, "industry to serve the country, win-win sharing", "break through the bottleneck technology in the field of mine paste filling" and "realize the green, environmentally friendly, safe and efficient mining of the mine" is the dream and pursuit of flying wing. Since its establishment, the company has always adhered to the enterprise spirit of "gratitude, integrity, responsibility and innovation", and in the field of mine green filling mining technology and equipment, Feny Co., Ltd. has carried out close technical exchanges and strategic cooperation with more than 20 domestic universities in the field of mining engineering research such as Central South University, University of Science and Technology Beijing, China University of Mining and Technology, Changsha Mining Research Institute, and many other industry authoritative academicians and experts such as Academician Gu Desheng and Academician Qiu Guanzhou of Central South University, Academician Song Zhenqi of Shandong University of Science and Technology. It has gathered advanced scientific and technological talents in the paste filling industry, independently innovated a number of technologies, reached the domestic advanced and international advanced level, and has more than 300 national patented technologies, including more than 80 invention patents. It has formulated the industry standard for filling industrial pumps - "Mining Piston Filling Pumping Machine" JB/T13439-2018, and is taking the lead in formulating the "Technical Requirements for Complete Sets of Full Tailings Paste Filling Equipment", "Technical Specifications for Full Tailings Paste Filling", "Technical Specifications for Preparation and Storage of Full Tailings Paste Body", etc., It is a leading enterprise in the domestic mining green mining industry, and a rare international supplier and operation service provider of complete sets of paste filling technology and equipment. At present, the company is participating in the national "13th Five-Year Plan" major scientific and technological research - "Research on Safe and Efficient Mining Technology of Deep Metal Mines". The project of "Research and Application of Key Technologies for Safe and Efficient Mining of Paste Filling in Soft Breaking Difficult Mining Body" won the first prize of Science and Technology Progress Award of Xinjiang Autonomous Region, and the "Key Technology of Paste Filling Mining in the Empty Field of Water-rich Extremely Soft Ore Body Stage" won the special prize of Science and Technology Award of China Gold Association, and the project of "Paste Filling and Open-pit Ecological Restoration and Treatment Project in Underground Goaf of Ashi Gold Mine" was awarded the "2017 Environmental Protection Science and Technology Innovation Demonstration Project" of the Chinese Society of Environmental Sciences.
Equipment and technology: specialized, special and new
The reporter learned that under the leadership of Zhang Zewu, Feny Co., Ltd. focused on the main business of paste filling, and through nearly ten years of careful cultivation, it has opened up the whole industrial chain of paste filling, and the six core systems have achieved seamless docking, completely solved the problem of incompatibility between various subsystems in the filling from the source, realized the convenience of system centralization, efficiency and management, and ensured the reliability of system operation. Part of the performance and quality of the core equipment have reached or even surpassed the technical level of foreign counterparts, and the overall cost performance and service are better than those of foreign counterparts. Its core equipment and technology mainly include: complete filling scheme test and verification capabilities. Feny Co., Ltd. has built an industry-leading filling special laboratory and ring pipe pumping experimental center, with advanced and complete equipment, which can carry out tailings composition, particle size measurement and analysis, static and dynamic sedimentation test, paste rheological characteristics measurement, flocculant selection ratio, test block physical characteristics test and beneficiation material parameter test and analysis, etc., with a complete test and analysis ability of tailings, as well as a variety of scale pipeline pumping testing capabilities. And it has an outdoor semi-industrial simulation system, which can fully simulate the operation of the filling site. Core equipment: Deep cone thickener. Feny Co., Ltd. introduced foreign advanced technology in the early stage, and constantly digested, absorbed and innovated, through years of research and development to promote technological progress, its product research and development, manufacturing level has been domestic advanced, to reach the international advanced level. At present, the company has formed a thickener product series, with a maximum diameter of Φ25m. Its deep cone thickener has a high underflow concentration and stable underflow concentration; Good flocculation and sedimentation effect and high sedimentation efficiency; The bottom has a circulating pulping function, which can minimize the phenomenon of raking; The clarity of the overflow water is good (≤300ppm), and the overflow water can be recycled to achieve zero discharge; Reduced footprint and low investment at the same throughput.
Core equipment: paste filling industrial pump
In the past five years, the market share of filling industrial pumps manufactured by Feny Co., Ltd. has reached more than 70%, and the market share of filling industrial pumps of 150m3/h and above has reached more than 90%. Since 2010, the first company to realize the localization of the proprietary technology of filling industrial pumps and passed the industrial application, after years of application and research and development, it has developed various types of filling industrial pumps suitable for different working conditions, such as: high pressure (0~21Mpa) large displacement (0~400m3/h) filling industrial pumps for various concentrations and materials characteristics, etc. Other supporting filling equipment and key technologies. Feny Co., Ltd. has developed and produced different mixing equipment for different materials, such as twin-shaft compulsory continuous mixer (full tailings + gravel, secondary mixing), strong mixing drum (full tailings, viscosity), twin-shaft compulsory batch mixer (crushed stone), cement activation mixer. It can provide technical support and design for filling automatic control system, with PLC integrated control system, including proprietary system control program and monitoring software, centralized automatic control and detection. It can provide technology and solutions to prevent filling and plugging pipes, including: real-time monitoring of pipeline pressure, automatic control technology of the whole system, and full pipe transportation of slurry. The seamless docking of the six core systems, the whole process control of key technologies, and the high degree of automation and intelligence are the core technical advantages of the paste filling system of Feny Co., Ltd.
Service: specialized, special and new
Yao Limin, general manager of Feny Co., Ltd., told reporters that the company adheres to the service concept of "solving problems for users, creating value for users, and exceeding user expectations", adheres to the working procedures and attitudes of "field investigation, experimental analysis, system design, equipment manufacturing, installation and commissioning, and service guarantee", and constantly expands the market, and has provided more than 180 complete sets of filling equipment for different mines and tailings dry drainage, including 80 EPC equipment system general contracting and 4 successful cases of BOT operation mode. Feny Co., Ltd. has established an engineering design research institute, a product research institute and an engineering construction department, focusing on the research and development of overall solutions and complete sets of equipment for green mining, with a complete set of technical and service support of "research on filling mining technology and construction methods, design of complete solutions, development of core equipment for filling mining, and installation and commissioning of the overall project", and has the "turnkey" engineering capabilities of various mine filling systems and exclusive customized services.
In October this year, Jinchuan Group Co., Ltd. No. 2 Mining Area investigated the Luziyuan lead-zinc mine of Yunnan Zhenkang County Hongjun Mining Development Co., Ltd., Taoping lead-zinc mine of Baoshan Feilong Nonferrous Metals Co., Ltd., Maoping tungsten and molybdenum mine of Jiangxi Yaosheng Tungsten Industry Co., Ltd., and lead-zinc mine of Hunan Baoshan Nonferrous Metals Mining Co., Ltd. After investigating the paste filling system of Luziyuan lead-zinc mine of Hongjun Mining Development Co., Ltd. in Zhenkang County, Yunnan Province, Feishan Feilong Nonferrous Metals Co., Ltd., Taoping lead-zinc mine, Jiangxi Yaosheng Tungsten Industry Co., Ltd. Maoping tungsten and molybdenum mine, and Hunan Baoshan Nonferrous Metals Mining Co., Ltd. lead-zinc ore ore paste filling system, it is believed that the "nanny" after-sales technical service of Feny Co., Ltd. is very in place. For example, in the early stage of the operation of the Luziyuan lead-zinc mine filling system of Yunnan Zhenkang Hongjun Mining Development Co., Ltd., Feny Co., Ltd. composed of a special research team composed of deputy general manager, deputy chief engineer and laboratory director, carried out nearly a month of on-site tests and tackling key problems around the underflow concentration, filling strength and pumping capacity of the thickener, and completely solved the problem, and the filling station ran without failure for more than 4 months, running for more than 16 hours a day, and the total amount of filling reached 280,000 cubic meters, exceeding all the parameters of the original design plan. At present, the filling technology and complete sets of equipment and green mine operation services have been applied in more than 200 metal mines, chemical mines and coal mining enterprises under different geological conditions at home and abroad under China Gold Group, China Minmetals Group, China Nonferrous Metals Group and other companies, all of which are one-time successes, completely solving the problem of "green, environmental protection, safety and efficiency" for users, and winning unanimous praise from mine users.
As the reporter's understanding of Feny shares becomes deeper and deeper, the more he feels that this scientific and technological innovation enterprise is not simple. With the persistent pursuit of scientific and technological innovation, starting from the research and development of a single core equipment, the whole industrial chain of paste filling has been opened, such a lasting and systematic innovation, such advanced core equipment, such a high-end scientific and technological platform and a top scientific and technological talent team, let the reporter be amazed, especially as a private enterprise, it is very rare. Soon after the reporter's interview, there was exciting good news from Feny Co., Ltd.: based on the company's professional technology and services in the field of paste filling, Jinchuan Group Co., Ltd. signed the "Paste Filling Cooperation Framework Agreement" with it after full investigation, and will carry out the application demonstration of green mining technology for paste filling and operation in Jinchuan Group. The project will not only solve a series of problems such as tailings storage (discharge), land occupation and pollution in the second mining area of Jinchuan Group, but also make greater progress in the mining area of "one waste and two treatments", and explore the sustainable development path of green mining in the mine, and through the environmental protection treatment method of paste filling, it will also save most of the environmental protection tax, with outstanding ecological and environmental benefits and good economic benefits.
The reporter believes that Jinchuan Group will be like Hunan Gold Baoshan Mining, with the help of the advanced technology of Feny Co., Ltd. paste filling, to embark on a road of innovation and development of green mining and ecological civilization construction. And this is only the prelude to the construction of ecological civilization in mines. In May 2018, General Secretary Xi Jinping emphasized at the National Conference on Ecological and Environmental Protection that it is necessary to speed up the delineation and strict observance of the three red lines of ecological protection, environmental quality and resource utilization. We must not do it again, and we will never allow it to do it again, and we will never allow it to be done again, and we will never be allowed to do it again.
From the words of the general secretary, we strongly feel that the Party Central Committee attaches great importance to and urgently requires the construction of ecological civilization. With the continuous and in-depth promotion of the construction of "Beautiful China" and "Ecological Civilization", the rigid demand of mining enterprises for ecological environmental protection will become stronger and stronger, and paste filling, as an advanced environmental protection practical technology recognized by industry experts and academicians and experts and has been verified in practice, will play a key role in the environmental protection treatment of mine tailings and tailings ponds, coal gangue and other solid wastes, and make important contributions to the construction of mine ecological civilization in China.
What makes the reporter happy and proud is that the advanced key technology of paste filling is completely mastered by our national enterprises. We look forward to more application cases of mine paste filling technology in Shenzhou.
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